| Fact Sheet |
PETROCHEMICAL INDUSTRY IN INDIA
I. PETROCHEMICALS - INTRODUCTION
I.1 Petrochemicals are chemicals manufactured from petroleum feed stocks naphtha, natural gas LPG and kerosene. Petrochemical manufacturing involves following stages
I.2. The major petrochemical products are indicated at Annexure I.
II. PETROCHEMICALS & THEIR CONTRIBUTION TO ECONOMIC DEVELOPMENT OF INDIA
II.1 Petrochemicals provide cost effective substitute of natural products like wood, metals, and natural fibres etc., which not only help conserving our natural resources but also spur economic growth. In addition to the substitution of natural resources, superior properties of petrochemicals help to develop newer applications propelling economic growth and development. The development of newer applications create multiplier effect, which gives impetus to economic growth. The petrochemicals have come to occupy the centre stage of development and growth of economy.
II.2 The petrochemicals of common use are plastics, synthetic fibre, elastomers & bulk chemicals. The major usages of petrochemical products are as follows:
| PETROCHEMICALS | USED IN AREA | EXAMPLES |
|
PLASTICS |
Agriculture & Water management | * Heavy duty films to cover food grain stored in open * Heavy duty films for canal lining. * Drip irrigation systems. Films for green houses. * Plastic pipes for water supply. |
| Packaging | * Film for milk packaging Film for packaging of food items * Bottles / containers for packaging of medicines, edible oils, cosmetics and personnel care products. |
|
| Automobiles | * Bumpers, Dashboards, Battery containers, Fuel tank etc. | |
| Electronics | * Radio/TV cabinets/ computer Components, cables. | |
| Health & Hygiene | * Pouches & bottles for intravenous fluids, blood etc. * Plastic disposable syringes. |
|
| Education | * Plastic black boards, maps, writing instruments etc. | |
| Telecommunication | * Telephones, cables, components. | |
| Consumer products | * Brushes, Storage Containers, Footwear, Floor & wall
coverings, Office Stationery items etc. * Emulsions, Surface coating materials, sealants etc. * Insulating medium in Refrigerators, Geysers * Housing for household appliances. |
|
| Strategic applications | * Composites for Defence, Aerospace etc. * Speciality fibres for bullet proof jackets. |
| PETROCHEMICALS | USED IN AREA | EXAMPLES |
| SYNTHETIC RUBBERS | Transportation | * Tyres, Tubes, Seat covers. |
| Industrial components | * Sealents, seals | |
| Synthetic fibre | Textile | * Fibres, yarns, blended yarns, fabrics * Industrial fabrics, Filter fabrics, Tyre cord fabrics etc. * Geo textiles, non-woven fabrics, floor coverings. |
| Synthetic Detergents | Health & Hygeine | * Washing powder & cake. * Surface active preparations, emulsifiers etc. |
III. CURRENT STATUS
III.1 The Petrochemical sector has been growing at the rate of 14-15 %, which is more than the double of GDP growth rate. The current consumption of commodity plastics, synthetic fibres, and elastomers are estimated at 3 million tonnes, 1.6 million tons and 1.1 lakhs tons respectively. Despite very high growth in consumption of petrochemicals, our per capita consumption is much below the world average. In case of plastics, our per capita consumption is 3 kg as against the world average of 17 kg. Similarly, in case of synthetic fibres, our per capita consumption is about 1.6 kg vis-à-vis world averages of about 4 kg. There is large unsatisfied demand of petrochemicals. The current growth in demand of plastics, which is the prominent segment of petrochemical industry, warrants setting up of a cracker every year, year after year. Thus there is tremendous opportunity for investment in cracker complexes.
III.2 Presently there are eight cracker complexes in operation with combined ethylene capacity of about 2.4 million tonnes per annum. The installed capacity of commodity plastics and important synthetic fibres are 4.0 and 1.6 million tonnes per annum respectively. The details of consumption of are at Annexure II.
IV. PETROCHEMICALS - Industrial policy
IV. 1 Petrochemical sector is considerably deregulated. The items which require compulsory licence are Hydrocyanic acid and its derivatives; Phosgene and its derivatives; Naphtha /Gas cracker complexes producing ethylene, propylene, Butadiene; Aromatic complexes manufacturing Benzene, Toluene & Xylenes o- Xylene, p-Xylene, m-Xylene, Mixed Xylene isomers; Ethylene Glycol/ Ethylene Oxide and polyethylene having a specific gravity of less than 0.94 (LDPE).
IV.2 Policy for Foreign Direct Investments (FDI) facilitates approval through automatic route. The following categories of FDI proposals are only approved through Foreign Investment Promotion Board (FIPB).
V. GROWTH PROSPECTS
V.1 Given below are the growth projections of synthetic fibres (Table V.1) and polymers (Table V.2).
Table V.1 SYNTHETIC FIBRES
Figures in kt
| Product | Installed Capacity June 2000 |
Consumption 99-00* |
Consumption 2001-02 * (TERMINAL YEAR IX PLAN) |
ANTICIPATED CARG IN X PLAN |
CONSPM. 06-07 * (TERMINAL YEAR X PLAN) |
| Acrylic Fibre | 129 | 135 | 166 | 6 | 223 |
| NFY | 28 # | 31 | 32 | 1 | 34 |
| NIY/TY | 50 # | 52 | 64 | 8 | 94 |
| PFY | 1180 # | 730 | 932 | 5 | 1190 |
| PSF | 591 | 557 | 711 | 5 | 908 |
| Total | 1908 | 1505 | 1906 | 5 | 2448 |
* Estimated # Broad Banded Capacity
Table V.2 POLYMERS
Figures in kt
| Product | Installed Capacity June 2000 |
Consumption 99-00* |
Consumption 2001-02 *(TERMINAL YEAR IX PLAN) |
ANTICIPATED CARG IN X PLAN |
CONSPM. 06-07 * (TERMINAL YEAR X PLAN) |
| LDPE | 200 | 254 | 303 | 12 | 534 |
| LLDPE/HDPE | 1445 | 980 | 1362 | 12 | 2472 |
| PP | 1360 | 887 | 1277 | 14 | 2569 |
| PVC | 780 | 749 | 958 | 11 | 1614 |
| PS | 252 | 166 | 218 | 13 | 402 |
| Total | 4037 | 3036 | 4118 | 13 | 7591 |
* Estimated
V.2 Considering that the gestation period for setting of a cracker along with downstream unit is about three years, there is immediate need for substantial investment to meet the growing domestic demand of plastics.
ANNEXURE 1
Major Petrochemical products.
Building blocks -
Olefins - Ethylene, Propylene and Butadiene
Aromatics - Benzene, Toluene, Xylenes .
Intermediates
Styrene,
Ethylene Dichloride (EDC)
Vinyl Chloride Monomer (VCM)
p-Xylene
o-Xylene
Cyclohexane
Acrylonitrile (ACN)
Caprolactum
Dimethyl Teraphthalate (DMT)
Purified Teraphthalate (PTA)
Mono Ethylene Glycol (MEG)
End Products
Synthetic Fibres -
Acrylic Fibre (AF),
Nylon Filament Yarn (NFY),
Polyester Filament yarn (PFY)
Polyester Staple Fibre (PSF),
Nylon Industrial Yarn/Tyre Cord (NIY/TC),
Plastics
Low Density polyethylene (LDPE)
Linear low Density Polyethylene (LLDPE)
High Density polyethylene (HDPE)
Polypropylene (PP)
Poly Vinyl Chloride (PVC)
Poly Styrene (PS)
Elastomers
Poly Butadiene Rubber (PBR)
Styrene Butadiene Rubber (SBR)
Detergent Intermediate
Linear Alkyl Benzene (LAB)
Ethylene Oxide (EO)
Annexure II SYNTHETIC FIBRES
Figures in kt
| Product | 1997-98 | 1998-99 | 1999-2000 |
| Acrylic Fibre | |||
| Capacity | 105 |
110 |
129 |
| Production | 80 |
79 |
95 |
| Consumption | 114 |
110 |
135 * |
| Nylon Filament yarn | |||
| Capacity | 22 # |
22 # |
28 # |
| Production | 30 |
29 |
26 |
| Consumption | 31 |
30 |
31 * |
| Nylon Industrial Yarn/ Tyre cord | |||
| Capacity | 44 # |
44 # |
50 # |
| Production | 47 |
49 |
55 |
| Consumption | 50 |
51 |
52 * |
| Polyester Filament Yarn | |||
| Capacity | 1046 # |
1066 # |
1110 # |
| Production | 660 |
703 |
760 |
| Consumption | 612 |
699 |
730 * |
| Polyester Staple Fibre | |||
| Capacity | 575 |
591 |
591 |
| Production | 431 |
519 |
547 |
| Consumption | 452 |
518 |
557 * |
| Total Synthetic Fibre | |||
| Capacity | 1792 |
1833 |
1908 |
| Production | 1248 |
1379 |
1478 |
| Consumption | 1260 |
1408 |
1505 * |
* Estimated # Broad banded capacity.
POLYMERS
Figures in kt
| Product | 1997-98 | 1998-99 | 1999-2000 |
| LDPE | |||
| Capacity | 200 |
200 |
200 |
| Production | 187 |
180 |
184 |
| Consumption | 237 |
249 |
254 * |
| LLDPE/HDPE | |||
| Capacity | 515 |
800 |
1445 |
| Production | 528 |
584 |
830 |
| Consumption | 732 |
827 |
980 * |
| POLYPROPYLENE | |||
| Capacity | 550 |
550 |
1160 |
| Production | 501 |
544 |
797 |
| Consumption | 615 |
762 |
887 * |
| POLYVINYL CHLORIDE | |||
| Capacity | 780 |
780 |
780 |
| Production | 680 |
739 |
739 |
| Consumption | 687 |
749 |
749 * |
| POLYSTYRENE | |||
| Capacity | 144 |
172 |
252 |
| Production | 120 |
143 |
161 |
| Consumption | 127 |
152 |
166 * |
| Total Polymers | |||
| Capacity | 2189 |
2502 |
3837 |
| Production | 2016 |
2190 |
2711 |
| Consumption | 2398 |
2739 |
3036 * |
ELASTOMERS
| Product | 1997-98 |
1998-99 |
1999-2000 |
| Styrene Butadiene Rubber (SBR) | |||
| Capacity | 45 |
45 |
45 |
| Production | 28 |
18 |
6 |
| Consumption | 51 |
53 |
41 * |
| Poly Butadiene Rubber (PBR) | |||
| Capacity | 50 |
50 |
50 |
| Production | 34 |
37 |
37 |
| Consumption | 54 |
58 |
62 * |
| Total Elastomers | |||
| Capacity | 95 |
95 |
95 |
| Production | 62 |
55 |
43 |
| Consumption | 105 |
111 |
103 * |
* Estimated
Surfactants
Product |
1997-98 |
1998-99 |
1999-2000 |
| Linear Alkyl Benzene (LAB) | |||
| Capacity | 274 |
274 |
294 |
| Production | 251 |
282 |
326 |
| Consumption | 244 |
259 |
316 * |
| Ethylene Oxide (EO) | |||
| Capacity | 57 |
97 |
97 |
| Production | 58 |
61 |
65 |
| Consumption | 58 |
61 |
65 * |
| Total Surfactant | |||
| Capacity | 331 |
371 |
391 |
| Production | 309 |
343 |
391 |
| Consumption | 302 |
320 |
381 * |
* Estimated