Fact Sheet

 

PETROCHEMICAL INDUSTRY IN INDIA

 

I. PETROCHEMICALS - INTRODUCTION

I.1 Petrochemicals are chemicals manufactured from petroleum feed stocks naphtha, natural gas LPG and kerosene. Petrochemical manufacturing involves following stages

I.2. The major petrochemical products are indicated at Annexure I.

II. PETROCHEMICALS & THEIR CONTRIBUTION TO ECONOMIC DEVELOPMENT OF INDIA

II.1 Petrochemicals provide cost effective substitute of natural products like wood, metals, and natural fibres etc., which not only help conserving our natural resources but also spur economic growth. In addition to the substitution of natural resources, superior properties of petrochemicals help to develop newer applications propelling economic growth and development. The development of newer applications create multiplier effect, which gives impetus to economic growth. The petrochemicals have come to occupy the centre stage of development and growth of economy.

II.2 The petrochemicals of common use are plastics, synthetic fibre, elastomers & bulk chemicals. The major usages of petrochemical products are as follows:

PETROCHEMICALS USED IN AREA EXAMPLES
 

 

 

 

 

 

 

 

 

 

PLASTICS

Agriculture & Water management * Heavy duty films to cover food grain stored in open

* Heavy duty films for canal lining.

* Drip irrigation systems.

Films for green houses.

* Plastic pipes for water supply.

Packaging * Film for milk packaging

Film for packaging of food items

* Bottles / containers for packaging of medicines, edible oils, cosmetics and personnel care products.

Automobiles * Bumpers, Dashboards, Battery containers, Fuel tank etc.
Electronics * Radio/TV cabinets/ computer Components, cables.
Health & Hygiene * Pouches & bottles for intravenous fluids, blood etc.

* Plastic disposable syringes.

Education * Plastic black boards, maps, writing instruments etc.
Telecommunication * Telephones, cables, components.
Consumer products * Brushes, Storage Containers, Footwear, Floor & wall coverings, Office Stationery items etc.

* Emulsions, Surface coating materials, sealants etc.

* Insulating medium in Refrigerators, Geysers

* Housing for household appliances.

Strategic applications * Composites for Defence, Aerospace etc.

* Speciality fibres for bullet proof jackets.

 

PETROCHEMICALS USED IN AREA EXAMPLES
SYNTHETIC RUBBERS Transportation * Tyres, Tubes, Seat covers.
  Industrial components * Sealents, seals
Synthetic fibre Textile * Fibres, yarns, blended yarns, fabrics

* Industrial fabrics, Filter fabrics, Tyre cord fabrics etc.

* Geo textiles, non-woven fabrics, floor coverings.

Synthetic Detergents Health & Hygeine * Washing powder & cake.

* Surface active preparations, emulsifiers etc.

 

III. CURRENT STATUS

III.1 The Petrochemical sector has been growing at the rate of 14-15 %, which is more than the double of GDP growth rate. The current consumption of commodity plastics, synthetic fibres, and elastomers are estimated at 3 million tonnes, 1.6 million tons and 1.1 lakhs tons respectively. Despite very high growth in consumption of petrochemicals, our per capita consumption is much below the world average. In case of plastics, our per capita consumption is 3 kg as against the world average of 17 kg. Similarly, in case of synthetic fibres, our per capita consumption is about 1.6 kg vis-à-vis world averages of about 4 kg. There is large unsatisfied demand of petrochemicals. The current growth in demand of plastics, which is the prominent segment of petrochemical industry, warrants setting up of a cracker every year, year after year. Thus there is tremendous opportunity for investment in cracker complexes.

III.2 Presently there are eight cracker complexes in operation with combined ethylene capacity of about 2.4 million tonnes per annum. The installed capacity of commodity plastics and important synthetic fibres are 4.0 and 1.6 million tonnes per annum respectively. The details of consumption of are at Annexure II.

IV. PETROCHEMICALS - Industrial policy

IV. 1 Petrochemical sector is considerably deregulated. The items which require compulsory licence are Hydrocyanic acid and its derivatives; Phosgene and its derivatives; Naphtha /Gas cracker complexes producing ethylene, propylene, Butadiene; Aromatic complexes manufacturing Benzene, Toluene & Xylenes – o- Xylene, p-Xylene, m-Xylene, Mixed Xylene isomers; Ethylene Glycol/ Ethylene Oxide and polyethylene having a specific gravity of less than 0.94 (LDPE).

IV.2 Policy for Foreign Direct Investments (FDI) facilitates approval through automatic route. The following categories of FDI proposals are only approved through Foreign Investment Promotion Board (FIPB).

V. GROWTH PROSPECTS

V.1 Given below are the growth projections of synthetic fibres (Table V.1) and polymers (Table V.2).

Table V.1 SYNTHETIC FIBRES

Figures in kt

Product Installed

Capacity

June 2000

Consumption

99-00*

Consumption

2001-02 * (TERMINAL

YEAR IX PLAN)

ANTICIPATED

CARG IN

X PLAN

CONSPM.

06-07 *

(TERMINAL

YEAR X PLAN)

Acrylic Fibre 129 135 166 6 223
NFY 28 # 31 32 1 34
NIY/TY 50 # 52 64 8 94
PFY 1180 # 730 932 5 1190
PSF 591 557 711 5 908
Total 1908 1505 1906 5 2448

* Estimated # Broad Banded Capacity

Table V.2 POLYMERS

Figures in kt

Product Installed

Capacity

June 2000

Consumption

99-00*

Consumption

2001-02 *(TERMINAL

YEAR IX PLAN)

ANTICIPATED

CARG IN

X PLAN

CONSPM.

06-07 *

(TERMINAL

YEAR X PLAN)

LDPE 200 254 303 12 534
LLDPE/HDPE 1445 980 1362 12 2472
PP 1360 887 1277 14 2569
PVC 780 749 958 11 1614
PS 252 166 218 13 402
Total 4037 3036 4118 13 7591

* Estimated

V.2 Considering that the gestation period for setting of a cracker along with downstream unit is about three years, there is immediate need for substantial investment to meet the growing domestic demand of plastics.

ANNEXURE 1

Major Petrochemical products.

Building blocks -

Olefins - Ethylene, Propylene and Butadiene

Aromatics - Benzene, Toluene, Xylenes .

Intermediates

Styrene,

Ethylene Dichloride (EDC)

Vinyl Chloride Monomer (VCM)

p-Xylene

o-Xylene

Cyclohexane

Acrylonitrile (ACN)

Caprolactum

Dimethyl Teraphthalate (DMT)

Purified Teraphthalate (PTA)

Mono Ethylene Glycol (MEG)

End Products

Synthetic Fibres -

Acrylic Fibre (AF),

Nylon Filament Yarn (NFY),

Polyester Filament yarn (PFY)

Polyester Staple Fibre (PSF),

Nylon Industrial Yarn/Tyre Cord (NIY/TC),

Plastics

Low Density polyethylene (LDPE)

Linear low Density Polyethylene (LLDPE)

High Density polyethylene (HDPE)

Polypropylene (PP)

Poly Vinyl Chloride (PVC)

Poly Styrene (PS)

Elastomers

Poly Butadiene Rubber (PBR)

Styrene Butadiene Rubber (SBR)

Detergent Intermediate

Linear Alkyl Benzene (LAB)

Ethylene Oxide (EO)

 

Annexure II

SYNTHETIC FIBRES

Figures in kt

Product 1997-98 1998-99 1999-2000
Acrylic Fibre
Capacity

105

110

129

Production

80

79

95

Consumption

114

110

135 *

Nylon Filament yarn
Capacity

22 #

22 #

28 #

Production

30

29

26

Consumption

31

30

31 *

Nylon Industrial Yarn/ Tyre cord
Capacity

44 #

44 #

50 #

Production

47

49

55

Consumption

50

51

52 *

Polyester Filament Yarn
Capacity

1046 #

1066 #

1110 #

Production

660

703

760

Consumption

612

699

730 *

Polyester Staple Fibre
Capacity

575

591

591

Production

431

519

547

Consumption

452

518

557 *

Total Synthetic Fibre
Capacity

1792

1833

1908

Production

1248

1379

1478

Consumption

1260

1408

1505 *

* Estimated # Broad banded capacity.

POLYMERS

Figures in kt

Product 1997-98 1998-99 1999-2000
LDPE
Capacity

200

200

200

Production

187

180

184

Consumption

237

249

254 *

LLDPE/HDPE
Capacity

515

800

1445

Production

528

584

830

Consumption

732

827

980 *

POLYPROPYLENE
Capacity

550

550

1160

Production

501

544

797

Consumption

615

762

887 *

POLYVINYL CHLORIDE
Capacity

780

780

780

Production

680

739

739

Consumption

687

749

749 *

POLYSTYRENE
Capacity

144

172

252

Production

120

143

161

Consumption

127

152

166 *

Total Polymers
Capacity

2189

2502

3837

Production

2016

2190

2711

Consumption

2398

2739

3036 *

 

ELASTOMERS

Product

1997-98

1998-99

1999-2000

Styrene Butadiene Rubber (SBR)
Capacity

45

45

45

Production

28

18

6

Consumption

51

53

41 *

Poly Butadiene Rubber (PBR)
Capacity

50

50

50

Production

34

37

37

Consumption

54

58

62 *

Total Elastomers
Capacity

95

95

95

Production

62

55

43

Consumption

105

111

103 *

* Estimated

Surfactants

Product

1997-98

1998-99

1999-2000

Linear Alkyl Benzene (LAB)
Capacity

274

274

294

Production

251

282

326

Consumption

244

259

316 *

Ethylene Oxide (EO)
Capacity

57

97

97

Production

58

61

65

Consumption

58

61

65 *

Total Surfactant
Capacity

331

371

391

Production

309

343

391

Consumption

302

320

381 *

* Estimated